Job Description

Job Summary

We are seeking a highly motivated and detail-oriented Continuous Improvement Engineer to join our dynamic team at American BOA. The ideal candidate will have a strong background in industrial or mechanical engineering and a passion for optimizing complex aerospace manufacturing processes. This role will involve developing and implementing strategies to enhance efficiency, reduce costs, and improve overall product quality and safety for critical rocket ship components. The ideal candidate will be a hands-on individual with a proven track record of driving process improvements, cost reductions, and successful product launches within the aerospace industry, ensuring compliance with AS9100 and DFAR .

Responsibilities

• Process Documentation: Develop and maintain clear and concise work instructions, ensuring adherence to AS9100 and internal aerospace standards and specifications for consistent process execution.
• Time Studies: Conduct precise time studies to accurately measure cycle times and identify opportunities for improvement in highly regulated aerospace assembly and manufacturing operations.
• Line Balancing: Analyze and balance aerospace production lines to optimize workflow, minimize bottlenecks, and maximize output while maintaining critical quality and safety standards for rocket ship parts.
• Process Improvement: Identify and implement process improvements to enhance efficiency, reduce waste, and improve product quality in aerospace manufacturing, assembly, and testing.
• Data Analysis: Collect and analyze data for Overall Equipment Effectiveness (OEE) and other key performance indicators (KPIs) to identify trends, root causes of non-conformances, and potential solutions specific to aerospace production.
• Continuous Improvement: Foster a culture of continuous improvement by encouraging employee involvement and problem-solving, integrating Lean and Six Sigma methodologies adapted for aerospace.
• BOM Routing/Costing: Maintain and update Bill of Materials (BOM) routing and costing information in SAP or other ERP systems to ensure accurate cost calculations and production planning for aerospace components and assemblies.
• Production Capacity Analysis: Analyze aerospace production capacity to identify constraints, optimize resource allocation, and ensure timely delivery of products while meeting stringent aerospace schedules.

Qualifications

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, Aerospace Engineering, or a related field.
• Minimum 3 years of relevant experience in an aerospace manufacturing or MRO (Maintenance, Repair, and Overhaul) environment, specifically in the production of critical components for rocket ships or similar high-reliability applications.
• Strong analytical and problem-solving skills with a focus on root cause analysis in complex systems.
• Proficiency in data analysis tools (e.g., Excel, Minitab, SQL, Power BI).
• Excellent communication, presentation, and interpersonal skills, capable of collaborating across engineering, production, and quality teams.
• Ability to work independently and as part of a highly skilled team.
• Strong understanding of aerospace manufacturing processes, including precision machining, composites, welding, and assembly.
• Knowledge of Lean manufacturing principles and Kaizen methodology , specifically applied within an aerospace context.
• Strong project management and organizational abilities.
• Experience working with APQP (Advanced Product Quality Planning) or similar aerospace product development processes.
• Knowledge of quality tools (FMEA, PPAP, SPC, etc.) as applied in aerospace quality systems ( AS9100).
• Familiarity with DFAR (Defense Federal Acquisition Regulation Supplement) requirements as they pertain to manufacturing processes and materials.

Preferred Qualifications

• Minimum of 3 years of experience in aerospace manufacturing of critical components or assemblies for space launch vehicles.
• Experience with specific aerospace systems (e.g., propulsion, rocket motor casings, advanced structures).
• Knowledge of statistical process control (SPC) and its application in aerospace.
• Proficient with automation, robotics, and advanced manufacturing technologies in aerospace.
• Experience with SAP or other ERP systems commonly used in aerospace (e.g., Oracle EBS, IFS).
• Proficiency in SolidWorks , CATIA, or similar CAD software for fixture and gauge design in aerospace applications.
• Experience in aerospace-grade welding processes and procedures (e.g., TIG, Laser Welding).
• Knowledge of robotic programming and operation for aerospace manufacturing.
• Six Sigma Green Belt or Black Belt certification .

ITAR Compliance is Essential: As this position may involve access to ITAR-controlled information, adherence to the International Traffic in Arms Regulations is a requirement. For compliance purposes, only U.S. persons (U.S. citizens, lawful permanent residents) are eligible for this position.

Job Type: Full-time

Benefits:

• Employee assistance program
• Flexible spending account
• Health savings account
• Relocation assistance
• Tuition reimbursement

Schedule:

• 8-hour shift

Application Question(s):

• Do you have an engineering degree?

Education:

• Bachelor's (Required)

Ability to Commute:

• Cumming, GA 30040 (Required)
• Work Location: In person

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